System Features

Everything you need to manage your factory smartly

01

Interactive Factory Map

A drag-and-drop interactive editor to design your entire production line. Includes machines, labor points, tanks, mixers, and valves. Connect elements with smart lines (data, motion, pipes) with real-time animation. Display live power charts on each machine. Monitor and control machine outputs (digital/analog) directly from the map. Share your layout instantly with Live Share.

Interactive factory map with machines and production lines
02

Job Orders

A complete job order management system with a flexible table featuring 12+ customizable columns. Assign workers and machines to each order. Multiple statuses (in progress, paused, completed). Automatic piece counting via sensors. Quality tracking (good/defective) with quality ratios. Supports 6 languages (Arabic, English, Bengali, Urdu, Hindi, Filipino) — each worker receives orders and notifications in their own language. Instant Telegram notifications for workers. PDF report export.

Job orders table with statuses and columns
03

Operator App

A dedicated mobile app for workers to receive job orders directly. Start, stop, and resume work with one tap. Machine setup before production. Unified timeline showing work phases (setup, pieces produced, stoppages). Real-time sensor values bar. Supports 6 languages.

Worker using DotSCADA Operator app on a tablet in front of a machine
04

Smart Dashboard

A WebSocket-powered real-time dashboard with instant updates without page reload. 3 donut charts (Power consumption, Load Factor, Total Energy). Real-time monitoring and control of all machine values. Control digital/analog outputs directly from the dashboard. Integrated alert center. Built-in Job Orders widget.

DotSCADA dashboard with widgets and charts
05

Reports & Analytics

Comprehensive reports covering all production aspects: energy consumption (kWh), Peak Demand tracking, real-time and hourly actual values, machine performance comparison (Bar Charts), period comparison (this month vs. previous), detailed energy reports, and Dual Metrics (value + energy together). PDF export with section selection. Flexible time filters.

Reports page with multiple charts and analytics
06

AI Analytics (AI Chat)

A smart assistant that analyzes your factory data and provides actionable recommendations. Ask any question about production data and get instant answers. Analyze production trends and discover hidden patterns. Suggestions to improve efficiency and reduce waste.

AI assistant interface with questions and answers about factory data
07

Smart Alerts

Instant alerts for: board disconnection, new Peak Demand value recorded, device reconnection. Three severity levels (critical, warning, info). Multi-channel notifications via dashboard and Telegram. Unified alert center to track history.

Alert center with notifications on dashboard and phone
08

Surveillance Cameras

Link surveillance cameras to locations and machines directly on the factory map. Watch live feeds from within the interactive Layout. Real-time monitoring of all production points from one place.

Factory map with camera feed windows
09

Enterprise Security

QR Code authentication with Device Trust — zero SMS after first login. 4 permission levels (Owner, Admin, Operator, Viewer). Temporary support sessions with one-time OTP password. Advanced data encryption. Rate limiting protection. Comprehensive security auditing.

Security layers and permission levels
10

Smart IoT Hardware — Easy Installation

ESP32-based boards: SC08CH (8 ports) and SC16CH (16 ports) with input and output ports for both monitoring and control. Supports digital and analog outputs for direct machine control. PLC integration via Modbus RTU/TCP when available — works with or without PLC. Install beside the machine with zero disassembly. WiFi connectivity. Edge Server and Gateway available for factories with limited internet connectivity (separate pricing). On-site setup and remote firmware updates (OTA).

DotSCADA board installed on a machine's electrical panel