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Smart Production Management

Monitor and analyze production lines with AI

DotSCADA is an AI-powered SCADA system for monitoring, analyzing, and controlling industrial production lines. Works with or without PLC, supports Modbus RTU/TCP, with real-time reports and smart alerts.

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Energy Reduction

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Efficiency Increase

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Downtime Reduction

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System Uptime

Why do you need DotSCADA?

Challenges

No clear visibility into what happens on production lines

Massive and complex data that is hard to analyze

Unexpected breakdowns causing significant losses

Wasted resources and energy without knowing the cause

Machines have no PLC, or the PLC registers are locked — no way to extract data

Workers from different nationalities — hard to communicate in one language

With DotSCADA

Real-time monitoring of all machines and work points

Smart assistant that analyzes data and provides recommendations

Instant alerts on any malfunction or efficiency drop

Detailed reports revealing waste sources and suggesting solutions

We read data directly from machine outputs using sensors — and when PLC is available, we connect via Modbus RTU/TCP to read registers directly

Operator app supports 6 languages (Arabic, English, Bengali, Urdu, Hindi, Filipino) — each worker uses the system in their own language

System Features

Everything you need to manage your factory smartly

Interactive Factory Map

A drag-and-drop interactive editor to design your entire production line. Includes machines, labor points, tanks, mixers, and valves. Connect elements with smart lines (data, motion, pipes) with real-time animation. Display live power charts on each machine. Monitor and control machine outputs (digital/analog) directly from the map. Share your layout instantly with Live Share.

Job Orders

A complete job order management system with a flexible table featuring 12+ customizable columns. Assign workers and machines to each order. Multiple statuses (in progress, paused, completed). Automatic piece counting via sensors. Quality tracking (good/defective) with quality ratios. Supports 6 languages (Arabic, English, Bengali, Urdu, Hindi, Filipino) — each worker receives orders and notifications in their own language. Instant Telegram notifications for workers. PDF report export.

Operator App

A dedicated mobile app for workers to receive job orders directly. Start, stop, and resume work with one tap. Machine setup before production. Unified timeline showing work phases (setup, pieces produced, stoppages). Real-time sensor values bar. Supports 6 languages.

Smart Dashboard

A WebSocket-powered real-time dashboard with instant updates without page reload. 3 donut charts (Power consumption, Load Factor, Total Energy). Real-time monitoring and control of all machine values. Control digital/analog outputs directly from the dashboard. Integrated alert center. Built-in Job Orders widget.

Reports & Analytics

Comprehensive reports covering all production aspects: energy consumption (kWh), Peak Demand tracking, real-time and hourly actual values, machine performance comparison (Bar Charts), period comparison (this month vs. previous), detailed energy reports, and Dual Metrics (value + energy together). PDF export with section selection. Flexible time filters.

AI Analytics (AI Chat)

A smart assistant that analyzes your factory data and provides actionable recommendations. Ask any question about production data and get instant answers. Analyze production trends and discover hidden patterns. Suggestions to improve efficiency and reduce waste.

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How It Works

Five simple steps to get started

01

Machine Analysis

We visit the site and analyze each machine to identify available inputs, outputs, and electrical signals, then design a custom installation plan — even if the machine has no PLC.

02

Sensor Installation

We install devices and sensors based on the analysis plan without dismantling any equipment, while strategically distributing labor points.

03

Data Collection

The system automatically starts collecting data from all equipment and machines in real-time.

04

Smart Analysis

Data analysis using AI to discover patterns and potential problems.

05

Reports & Alerts

Receive detailed reports and instant alerts when any malfunction or efficiency drop occurs.

How It Works
DotSCADA Dashboard

Target Industries

DotSCADA serves various industrial sectors

General Manufacturing

Monitor production lines and improve operational efficiency

Food & Beverages

Ensure quality and compliance with health standards

Plastics & Packaging

Track production cycles and reduce waste

Iron & Metals

Monitor temperatures and critical processes

Textiles & Garments

Manage multiple production lines efficiently

Pharmaceuticals

Ensure regulatory compliance and track production

Why Clients Choose Us

Real-time monitoring and smart alerts that prevent breakdowns before they happen

Prevent Breakdowns

Detailed reports that help make decisions based on real data

Smart Decisions

Quick installation without disrupting production or dismantling any equipment

Easy Setup

Ready to transform your factory into a smart factory?

Start today and discover how DotSCADA can improve your production efficiency

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